Explain Suspension System

Suspension is the system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows relative motion between the two.
Suspension systems serve a dual purpose — contributing to the vehicle's roadholding/handling and braking for good active safety and driving pleasure, and keeping vehicle occupants comfortable and a ride quality reasonably well isolated from road noise, bumps, and vibrations
 .

The components of the suspension consist of:
  • Tires
  • Wheels
  • Shock absorbers
  • Mcpherson struts
  • Springs
  • Sway bars
  • Torsion bars
  • A arms
  • Lower control arms
  • Axles
  • Alignment
  • Tire pressure
The various components of the suspension systems of every vehicle are designed to counteraffect the forces of gravity and inertia! Even though every car is different, every system accomplishes the same objective:-
  •  Keeping tires on the road surface. Engineers call this "road holding". It's important for the tires to stay in contact at all times, because friction between the tires and the ground is what lets the car accelerate, stop and corner. The suspension keeps the weight centered to maintain the grip.
  • Stable steering and handling. The suspension keeps the car or truck body from tipping or rolling in a corner.
  • Passenger comfort. Keeps the cabin isolated from the bumps on the road. Suspensions absorb that up-and-down energy and disperse it without too many bobbles.
     How does the Suspension System work?

The suspension system connects your vehicle to its wheels. It is designed to counteract the forces of gravity, propulsion and inertia that are applied to your vehicle as you accelerate, slow down or stop in such a way that all four wheels remain on the ground!

The tires - which are mounted on your vehicle’s wheels (or rims) - are the most important and visible components of the system. They transfer the power of the engine to the ground when your vehicle moves and they counter that motion when it stops.

As you drive over a bumpy road, shocks are absorbed by the combined work of a shock absorber (or damper) and a coil or leaf spring mounted on each wheel. The spring is a device that stores energy in order to supply it later on. It is actually the spring that handles the abuse of the road by allowing the wheel to move up and down with respect to the frame of the vehicle. In return, the shock absorber softens the suspension moves entailed by the spring by “absorbing the shocks”. The shock absorber is a steel or aluminum hydraulic cylinder filled with oil and pressurized with nitrogen. As the suspension moves, a piston is forced to move through the oil-filled cylinder. The energy produced from the motion of the piston is dissipated as heat which in turn is absorbed by the oil.

   
  Types of suspension system for independent system
  • MacPherson strut type
  • Double wishbone type
  • Semi trailing arm type
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MacPherson strut type :
This system is usually use for most widely in independent suspension system for small and medium sized cars.These type are so popular so in FF(Front engine and front wheel transmission)type of car,used as the rear suspension.
Characteristic for MacPherson: The construction of the suspension is relatively simple. MacPherson type,have small number of parts,so when it component is less,then less weight.The effects is unsprung can be reduce.

The space for the suspension is small,the usable space in the engine compartment can be increased. Since the distance between suspension support point is great,there is a little disturbance of the front wheel allingment due to installation error or part manufacturing error.Therefore, except for toe-in,allingment adjustment ordinarily unnecessary.

Double wishbone type:
This is usually used for front suspension for small trucks and for front and rear suspension for passenger cars. Characteristic for double wishbone: Wheels are mounted to the body via upper and lower arm. Suspension geometry can be designed as desired according to the length of the upper and lower arm and their mounting angles.

For example if upper and lower arm are parallel and have equal length,the tread and the tire-toe ground camber of the tire will change.As a result,it is not possible to obtain adequate conering performance.In addition, in the tread will cause excessive tire wear.

To solve this a design is normally employed in which the upper arm is made shorter than the lower arm so that the tread and the tire-to-ground camber of the tire fluctuate less.

Semi trailing arm type
 


Is used for the rear suspension in a few models.With this suspension,the amount by which the toe angle and camber change(due to the up-and-down motion of the wheels) can be controlled at the design stage, in order to determined the handling characteristics of the vehicle.

Signs of troubles related to the Suspension System:
  • Excessive tire wear
  • Poor steering control or off-center steering wheel
  • Excessive bouncing over road bumps
  • Loss of control during sudden stops
  • Excessive swerving while changing lanes
  • Front-end nose diving during quick stops
  • Vehicle sag in front or rear
  •  
  • the source : mechanics tips

Explain how it works Lighter


A spark plug  is an electrical device that fits into the cylinder head of some internal combustion engines and ignites compressed aerosol gasoline by means of an electric spark.
Spark plugs have an insulated center electrode which is connected by a heavily insulated wire to an ignition coil or magneto circuit on the outside, forming, with a grounded terminal on the base of the plug, a spark gap inside the cylinder.
Internal combustion engines can be divided into spark-ignition engines, which require spark plugs to begin combustion, and compression-ignition engines (diesel engines), which compress the air and then inject diesel fuel into the heated compressed air mixture where it autoignites. Compression-ignition engines may use glow plugs to improve cold start characteristics



 Spark Plugs and Spark Plug Wires

Spark Plugs deliver electric current from the ignition system to the engine to ignite the engine’s fuel and air mixture.
Bad spark plugs can cause a car hesitates, jerks, or shakes during acceleration or driving. If the spark plugs are new but you see incomplete electric spark, check on the spark plug wires

Ignition System

If both the spark plugs and spark plug wires are working properly. You may have to check on the ignition system.
For car equipped with mechanically timed ignition (usually is older car), check on the distributor, ignition coil, both battery connectors, and all wires.



 Plug Types:-


Some cars require a hot plug. This type of plug is designed with a ceramic insert that has a smaller contact area with the metal part of the plug. This reduces the heat transfer from the ceramic, making it run hotter and thus burn away more deposits. Cold plugs are designed with more contact 
  area, so they run cooler

The carmaker will select the right temperature plug for each car. Some cars with high-performance engines naturally generate more heat, so they need colder plugs.
If the spark plug gets too hot, it could ignite the fuel before the spark fires; so it is important to stick with the right type of plug for your car

Manual gearboxes - what, why and how



    Manual gearboxes - what, why and how




From the Fuel & Engine Bible you know that the pistons drive the main crank in your engine so that it spins. Idling, it spins around 900rpm. At speed it can be anything up to 7,500rpm. You can't simply connect a set of wheels to the end of the crank because the speed is too high and too variable, and you'd need to stall the engine every time you wanted to stand still. Instead you need to reduce the revolutions of the crank down to a usable value. This is known as gearing down - the mechanical process of using interlocking gears to reduce the number of revolutions of something that is spinning.

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A quick primer on how gears work
Spur gearsHelical gears

In this case I'm talking about gears meaning 'toothed wheel' as oppose to gears as in 'my car has 5 gears'. A gear (or cog, or sprocket) in its most basic form is a flat circular object that has teeth cut into the edge of it. The most basic type of gear is called a spur gear, and it has straight-cut teeth, where the angle of the teeth is parallel to the axis of the gear. Wider gears and those that are cut for smoother meshing are often cut with the teeth at an angle, and these are called helical gears. Because of the angle of cut, helical gear teeth have a much more gradual engagement with each other, and as such they operate a lot more smoothly and quietly than spur gears. Gearboxes for cars and motorbikes almost always use helical gears because of this. A side effect of helical gears is that if the teeth are cut at the correct angle - 45 degrees - a pair of gears can be meshed together perpendicular to each other. This is a useful method of changing the direction of movement or thrust in a mechanical system. Another method would be to use bevel gears.
gearup


   
The number of teeth cut into the edge of a gear determines its scalar relative to other gears in a mechanical system. For example, if you mesh together a 20-tooth gear and a 10-tooth gear, then drive the 20-tooth gear for one rotation, it will cause the 10-tooth gear to turn twice. Gear ratios are calculated by divinding the number of teeth on the output gear by the number of teeth on the input gear. So the gear ratio here is output/input, 10/20 = 1/2 = 1:2. Gear ratios are often simplified to represent the number of times the output gear has to turn once. In this example, 1:2 is 0.5:1 - "point five to one". Meaning the input gear has to spin half a revolution to drive the output gear once. This is known as gearing up.